Lean Production Training
Take Your Lean Foundations to the Next Level
After gaining a solid foundation in our Lean Basic Course, it’s time to put that knowledge into practice. This Lean Production Course teaches you how to design production systems that align with customer demand, minimize waste, and ensure consistency. You’ll dive into key Lean principles such as pull production, customer takt, work standards, and leveling. Combined with our lean tools courses Value Stream Design and Line Balancing, this program provides a complete framework for designing, aligning, and optimizing your entire production system. You’ll learn how to balance workloads, synchronize processes, and build production systems that consistently deliver value while staying adaptable to changing demand.
Our aim is to achieve a deeper understanding. In both, examples and theory!
Build Stable Production with Essential Lean Practices
Stable production starts with applying your Lean fundamentals on the shop floor. In this session, you’ll learn how work standards, clear process definitions, and takt-based planning create predictable, repeatable operations. By implementing pull production to control flow and applying Kaizen for continuous improvement, you’ll create resilient systems where production stays aligned with customer demand and waste is minimized.
Understand how to run your environment in an optimized way
Understand and Adapt your Value Stream
Understanding the bigger picture is key to improving production performance. Drawing on our Lean tools course Value Stream Design, this session shows you how to map your value stream, eliminate non-value-added steps, and create flow-oriented production networks. You’ll gain the skills to reduce lead times, improve OEE and throughput, and make your production system more responsive to real customer demand.
Make your material flow visible and trackable.
Find log jams and develop smart shortcuts!
Optimize your Concept through Line Balancing and Levelling
Efficient production relies on balanced workloads across every process step. Based on our Lean tools course Line Balancing, you’ll learn how to distribute tasks evenly, align stations to takt time, and identify imbalances before they cause disruptions. This approach ensures stable flow, improved resource utilization, and greater flexibility in adapting to production changes.
Understand how to adapt your line.
You will Learn:
Within the course, you’ll gain a practical understanding of how to apply Lean principles to production systems:
Principles of Lean Production and Value Streams
Mapping and optimizing value streams (Value Stream Design)
How to design balanced, efficient production lines (Line Balancing)
Leveling production to match customer takt
Standardizing work to reduce variability and errors
Implementing pull systems to control flow and minimize overproduction
Creating adaptive, customer-driven production systems
For more details, also see the Lean Tools training sessions: Line Balancing and Value Stream Design.
Requirements:
Lean Basic Training or equivalent level of experience is recommended
Target Audience:
This course is well-suited for participants seeking an expert understanding of the subject matter.
Price: €2370.- (incl. MwSt)
Duration: 3 Days (24 Hours Total)