In my last post, I showed you a good example of all the things you can do wrong during a lean transformation. Learning from these mistakes gives a list of points that are relevant for a lean transformation. Let me show you what is important for a successful lean transformation.
Christoph Roser
How NOT to Do a Lean Transformation – A Case Study of GM
Becoming lean is an aspiring goal for many companies. In my first post I showed you how Toyota does it … and why this may not work for you. In this second post of this series I will show you how NOT to do a lean transformation, and try to highlight common mistakes. In a subsequent post I would finally like to show you possible options you have for your lean transformation. Read on!
How to Do a Lean Transformation – The Toyota Approach
Companies continuously need to improve to survive. Lean can help them with this continuous improvement, so many companies aspire to become lean. The question is, how do you do that? How do you do a lean transformation, or more generally a change management? In this post I would like to talk about what is needed for a company to start their journey to lean. Be warned, it is not easy, and it does require a lot of support from the very top.
When NOT to Balance a Line
Line balancing is one of the important methods for improving your production system. The idea is to give every process the same workload so all processes are busy all the time. However, there are cases where it may be better NOT to balance a line. This post will look into when and why you may choose not to balance your line.
Happy 7th Birthday AllAboutLean.com
Today, AllAboutLean.com turns seven years old. Hurray! Amazing how fast time flies. Time to look back again on what happened. This is my 370th post on this blog. For seven years I have published a blog post every week going into the details of lean manufacturing and related topics (and once per year a birthday celebration post).
Toyota’s Six Rules for Kanban
The kanban system is the most famous way to establish a pull system. As part of their guidelines for kanban, Toyota has established Six Rules for Kanban. They can be found, for example, in the 1973 Toyota Production System Handbook. This blog post describes these six rules, based on the Toyota handbook. While these rules are all true, they are in themselves not sufficient to establish a kanban pull production. Nevertheless, this post will show you these six rules.
How the Corona Virus affects Logistics
The coronavirus, also known as COVID-19 or SARS-CoV-2, is running through the world like a wildfire. Besides killing hundreds of thousands of people, it is also creating a huge headache for the economy. Many countries are currently experiencing a second wave. In this post I will look at how the pandemic affects supply chains, how they react, and how this may shape supply chains in the future.
On the Safety of Workers During Corona – Part 2
The Corona pandemic is still spreading around the world. Some countries could contain the virus, while it still spreads in others. Other countries are experiencing a “second wave”, which is bigger than the first wave. One of the potential ways to get infected is at work. Hence, I would like to write about ways to reduce the risk of infection at work. This is the second post on workplace safety during Corona. After this, another post will look at how Corona influenced logistics around the world. As before, I am an engineer and not a virologist. Hence, all virus-related information is only to the best of my knowledge. Use this information at your own risk. I still hope that it helps you to provide a safe environment for your people!