All About Manufacturing Fundamentals


All About Manufacturing Fundamentals Ebook Cover
All About Manufacturing Fundamentals is a comprehensive, math-free practical guidebook for students, managers, and professionals across the manufacturing sector to provide an essential understanding of core manufacturing processes. It’s not intended to train readers in machine operation, but rather to equip them with the knowledge needed to effectively support shop floor personnel. With over 400 images and illustrations, this book will show you the width of modern manufacturing technology. The book covers fundamental aspects of the most relevant production processes, including

Undercut shower manifold sand casting
  • Processing Industry: The processing of steel, aluminum, and oil.
  • Primary Shaping: Casting, injection molding, sintering, and 3D printing.
  • Forming: Forging, rolling, deep drawing, bending, and more.
  • Cutting: Turning, milling, grinding, lapping, plasma cutting, and more.
  • Joining: Riveting, welding, soldering, glueing, screwing, and more.
  • Coating: Painting, dip coating, powder coating, electroplating, and more.
  • Changing Material Properties: Annealing, hardening, and tempering.

Furthermore, the book provides an introduction to product development, including technical drawings, tolerances, and the bill of materials (BOM). It also covers the important topic of quality management, including quality control, quality analysis, and quality improvement.

Overview of different Thread Standards
Different thread types

Finally, it provides a useful guide to shop floor etiquette—often carelessly neglected, yet so helpful if you want to celebrate success together WITH your shop floor people. So, take the time to learn about how to behave on the shop floor; how to protect yourself, your team, the product, and the environment; and most importantly, how to use soft skills for the shop floor!

Roser, Christoph: All About Manufacturing Fundamentals: A Comprehensive Guide to Manufacturing, from Shaping to Forming, Cutting, and Joining, including Shop Floor Etiquette, Product Development, and Quality Control. 362 pages, AllAboutLean.com Publishing, 2025

Translated from the 4th edition of the German Book Fertigungstechnik für Führungskräfte.

Table of Contents

Sintering tool and sintered part
  1. Introduction
  2. Shop floor etiquette
  3. Materials
  4. Processing industry
  5. Primary shaping
  6. Forming
  7. Separating
  8. Joining
  9. Coating
  10. Changing material properties
  11. Further processes
  12. Product development
  13. Quality management
  14. Outlook
  15. Image credits
  16. About the author
  17. About the translator

 

 

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