Mixed Model Sequencing – Complex Example Verification

As part of a much larger series on Mixed Model Sequencing, this post describes how to verify the sequence quality. It also describes how to determine the required buffer spaces to buffer against these fluctuations in workload. There may be some wiggle room here. Read on:

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Mixed Model Sequencing – Complex Example Sequencing 2

In this seventh post on Mixed Model Sequencing, I will finish the sequencing of the more complex example with Product-Dependent Workload and Mixed Model Sequencing. This is now the tenth post in this series. I knew this sequencing topic was demanding, but even I am surprised how much there is to cover. Thanks for staying with me, and read on.

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Mixed Model Sequencing – Basic Example Sequencing

Mixed Model Sequencing is one way to handle products that have different workloads on a production line. In this post I continue to describe the basics if there is only one station where products vary in workload. This is part of a (rather long) series of posts on product-dependent workload.  In my next posts I will go into situations where multiple stations are affected by product-dependent workload.

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Mixed Model Sequencing – Basic Example Workload and Buffering

Adjusting the production sequence is a popular way of handling production lines with a product-dependent workload. This post is part of rather long series on Mixed Model Sequencing. In the last post I discussed the basics of sequencing and the calculation of the takt time. This post describes the basics of adjusting workload and buffering – but still for a simple case of only one imbalanced station. Subsequent posts will get more serious with multiple imbalances. But let’s continue with our simple single imbalance example.

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Mixed Model Sequencing – Basic Example Introduction

Your products may have different work content on your production line, which may make your line less efficient. One possible solution is Mixed Model Sequencing, a way to adjust the sequencing of your products to make the average work content stable. In previous posts I looked at the basics, at how to avoid the problem in the first place and how to play with capacity. However, especially for large complex lines (i.e., automotive), sequencing is often a suitable approach to manage different work contents.

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