Manufacturing in a War Zone – Part 1

Destroyed Russian Tank in Ukraine
Destroyed Russian tank in Ukraine

Running smooth operations is difficult enough in peacetime. But it becomes much trickier if you are located in an area experiencing an active armed conflict. Yet, there are many active armed conflicts on the world, like Ukraine, Myanmar, Afghanistan, and others, many of which have been ongoing for decades. I have put together some of my thoughts in the hope that it may help people and factories in difficult circumstances, with special focus on the current invasion of Ukraine.

Read more

How Managers Drove Boeing into the Ground…

Boeing is a well-known maker of large commercial aircraft. If you fly occasionally, you almost certainly have been on one of their planes. Lately, however, Boeing is better known for quality issues and crashed planes. It seems that management at Boeing skimped on quality to save cost and make deadlines. In this post I want to look closer at the management of Boeing, especially in relation to the safety of the Boeing 737 MAX 8. Besides using different news sources, this article is mostly based on the book Flying Blind by Peter Robinson (source below).

Read more

The Benefits of Mass Production

Mass production makes items faster, better, and cheaper. The larger your production volume, the lower your cost and, subsequently, your product prices. This is common knowledge, but what is not well known is the magnitude of this effect. In this post I would like to show you a few comparable products, albeit with vastly different production volumes, and hence different prices.

Read more

How NOT to Do a Lean Transformation – A Case Study of GM

Becoming lean is an aspiring goal for many companies. In my first post I showed you how Toyota does it … and why this may not work for you. In this second post of this series I will show you how NOT to do a lean transformation, and try to highlight common mistakes. In a subsequent post I would finally like to show you possible options you have for your lean transformation. Read on!

Read more