Lean Shop Floor Checklist – Top 4 KPI to Watch in the Factory

Lean Shop Floor Visit Checklist
Check my List!

Due to popular demand related to my two posts on “Make Your Plant Tour a Success!” and “How to Misguide Your Visitor – or What Not to Pay Attention to During a Plant Visit!,” I have created a  checklist for a lean visit to a manufacturing shop floor for you to download. Take this checklist with easy-to-use metrics during your shop floor visit to make yourself independent of potentially misleading data given to you by the shop floor staff. Metrics include worker utilization, machine utilization, inventory reach and turnaround, and order & cleanliness.

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Japanese Multidimensional Problem Solving

Don't try just one ...
Don’t try just one …

In the West, the standard approach for problem solving is to take a good look a the problem, after which a solution approach will pop into someone’s head. This approach is then optimized until the problem is solved. However, while this often ends up with one solution, it usually is far from the best solution possible. In Japan, a very different multidimensional problem-solving approach is common. Rather than just use any solution that solves the problem, they aim for the best solution they can find.

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Lean Where You Least Expect It – Toilet Paper Origami

Toilet paper triangle fold Standardization, visual management, and process confirmation are some important elements of lean manufacturing. Here we have an example many of you are probably familiar with – toilet paper folding at hotels. This simple example can clearly demonstrate the value of Standardization, visual management, and process confirmation.

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How to Misguide Your Visitor – or What Not to Pay Attention to During a Plant Visit!

And here's what I want you to know...
And here’s what I want you to know…

In the previous post I talked about how to have a successful plant tour and how to get the most information out of the visit. Today’s post shares the tricks of the trade on what things the plant does NOT want you to know about.See through the ruse during a plant tour and discover how good the plant really is.

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Make Your Plant Tour a Success!

A typical shop floor There are thousands of things to see during a plant tour. However, if you really want to know how good the plant is, there are a couple of tricks on what to watch during the tour. This post will give you a few quick but reliable metrics to estimate the performance of the plant.

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Visit to Euromold for the Latest in 3D Printing

The next Euromold trade show in Frankfurt will be in a few weeks. While the show generally presents products related to moldmaking  and tooling, they also have a large section on 3D printing. This is a good time for me to talk about 3D printing and my last visit to Euromold last year.

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