Volkswagen Supplier Relations Failure

volkswagen-fightIn the last months, there has been an unprecedented power struggle between Volkswagen and its suppliers. Two of the suppliers stopped delivering, leading to a full stop of multiple production lines at six Volkswagen plants, including its main plant Wolfsburg. This whole mess comes on top of the separate problems Volkswagen has had with its Dieselgate. In this post I would like to look in more detail at what happened.

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The History of Manufacturing – Part 4: Toyota and Lean

Toyota LogoMost of our prosperity and wealth is based on our ability to manufacture faster, better, and cheaper than ever before.To announce the publication of my first book Faster, Better, Cheaper” in the History of Manufacturing: From the Stone Age to Lean Manufacturing and Beyond here is the fourth and last  post of a series with a brief version of the History of Manufacturing. In this post I would like to talk about Toyota and its Toyota Production System, the archetype of lean Production, and also about computers and automation.

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The History of Manufacturing – Part 3: Luddism to Henry Ford

Ford assembly line 1913Most of our prosperity and wealth is based on our ability to manufacture faster, better, and cheaper than ever before. To announce the publication of my first book Faster, Better, Cheaper” in the History of Manufacturing: From the Stone Age to Lean Manufacturing and Beyond here is the third of a four post series where  I would like to explore this story and tell you a brief version of the History of Manufacturing. In this third post I would like to talk about the social problems caused by the industrial revolution and its outburst of Luddism before moving on to the achievements of Henry Ford and his assembly line, but also how his firm was overtaken by GM.

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The History of Manufacturing – Part 2: Middle Ages to Industrial Revolution

Medieval BlacksmithMost of our prosperity and wealth is based on our ability to manufacture faster, better, and cheaper than ever before. To announce the publication of my first book Faster, Better, Cheaper” in the History of Manufacturing: From the Stone Age to Lean Manufacturing and Beyond here is the second of a four post series where  I would like to explore this story and tell you a brief version of the History of Manufacturing. In this second post I would like to explore how the middle ages prepared the industrial revolution and the appearance of the steam engine.

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The History of Manufacturing – Part 1: Prehistory to Antiquity

Roman Flour MillMost of our prosperity and wealth is based on our ability to manufacture faster, better, and cheaper than ever before. To announce the publication of my first book Faster, Better, Cheaper” in the History of Manufacturing: From the Stone Age to Lean Manufacturing and Beyond, I would like to start a four post series where I explore this story and tell you a brief version of the History of Manufacturing. In this first post I would like to talk about prehistory, division of labor, mechanization, and manufacturing during antiquity.

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230 Years of Interchangeable Parts – A Brief History

Bolt and Nut
It fits!

Today 230 years ago on July 8, 1785, Honoré Blanc demonstrated the first large scale interchangeability of complex mechanical parts in the courtyard of the Château de Vincennes by disassembling musket locks, mixing the parts, and assembling them again. While it took another 150 years for the idea to take hold firmly in industry, it all started here with 50 muskets. Time for a look back in history.

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Twenty-five Years after Ohno – A Look Back

Taiichi Ohno
Taiichi Ohno, Father of the Toyota Production System

Twenty-five years ago today, on May 28, 1990, Taiichi Ohno passed away. While he was not the only person behind the Toyota Production System, he was its key driver and is considered the father of the Toyota Production System. To commemorate the anniversary, let’s have a look back at his life, and also at how lean changed after he passed away.

To produce only what is needed, when it is needed and in the amount needed. (Taiichi Ohno)

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Definition of Lean Production

Lean production Tag Cloud
What is lean production?

As the name says, this site is all about lean manufacturing. But, what is lean? How do we define lean manufacturing? After all, since most of industry talks about lean, we should have a definition to make sure that we’re all talking about the same thing. Unfortunately, a) we do not have a good definition of lean, and b) not everybody means the same thing when they talk about lean. So, what could lean manufacturing mean? Let’s have a look at the different definitions out there:

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