AllAboutLean Consulting
Expert support that moves you forward
Implementing Lean principles is rarely as straightforward as it seems. Understanding the theory is one thing—applying it in a real plant is another. Where do you start? How do you adapt Lean to your operations? That’s where we come in.
With over 20 years of lean consulting experience in manufacturing topics, we’ve helped organizations across industries translate Lean theory into real, measurable results. Our approach combines deep technical knowledge with practical on-site experience. We don’t just advise—we work side by side with your teams to identify waste, improve flow, and create sustainable improvements that last. Our expertise isn’t just claimed—it’s documented. Our blog features more than 600 hands-on articles on Lean manufacturing, tools, and real-world applications, sharing the same insights we use in our client projects. We know what works and what doesn’t, because we’ve seen it firsthand. Whether you’re starting your Lean journey or aiming to take it to the next level, we provide clear direction, honest feedback, and the practical know-how to make real progress.
But there is more than just lean consulting
We will support you at every stage of your journey, whether you need
- immediate hands-on expert advice,
- ongoing coaching, or
- a clear assessment of how your performance compares to industry benchmarks.
Scroll down to discover what else we offer beyond lean consulting. Whatever you need, we’ve got you covered!
You’re already a Lean expert, so there’s not much we can teach you, but there’s still plenty you can learn from us!
Leverage our experience working with over 200 companies and our outside perspective to avoid becoming company blind!
How does your Lean performance compare to industry standards and competitors? Our Lean benchmarking process provides a thorough evaluation of your operations, assessing everything from shop floor efficiency to inventory management. We’ll analyze bottlenecks, compare processes, and rate our overall impression to identify both strengths and areas for improvement.
Prof. Dr. Christoph Roser is a sought-after keynote speaker and professor at the Karlsruhe University of Applied Sciences, known for delivering engaging, insightful talks on lean manufacturing, Industry 4.0, and the future of production. Drawing from deep academic expertise and real-world experience, he speaks regularly at major international conferences in both English and German
Our Lean Expertise?
Throughout our careers, we’ve built an extensive foundation of Lean expertise across diverse industries and prestigious organizations. We have worked in top-tier organizations like Toyota Research Labs in cutting-edge Lean development, McKinsey industry consulting, and Bosch platform product development. Additionally giving lectures at the Karlsruhe University of Applied Sciences, blending practical application with academic rigor.
- Over 20 years of experience
- Over 200 consulting projects
- Over 600 blog articles
- Over 12 years of lecturing
- #1 Lean Manufacuring blog
What do you want to know?
Find plenty of post, or read our Pull Book, Translated in 9 languages!
Reduce fluctuations, improve efficiency.
Check our Feedbacks
Take a look at 8D and PPS approaches.
Understand how to reduce fluctuations and balance the line.
You definitely want to reduce it? Learn how!
Vibration sensors in TPM. Feel issues before they happen.
We love the positive effects of faster changeovers.
Do you know all pillars of total productive maintenance?
Bring some time, it is a 12 posts series!
Theory and application tips, ready to use.
Effects on efficiency: Group size, line, location, product.
Take a look at the grand tour of automotive plants in Japan and Germany.
Where is your True North?
Learn what all to look at when having a tour on the shopfloor.
It’s not only the book, find many posts in our blog.
Check the Toyota KPI Dashboard.
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We absolutely don’t like it!
Now you’re hooked, right?
Read and reject…
Ever heard of the Fendt Vario Takt? This might be for you.
Do the bottleneck walk!
We show this very(!) often in our consulting.
Yes, it’s Pull, just a bit different.
This is not a guide on how to do it, but rather how to recognize it.
Chaku Chaku, Bucket Brigade, Rabbit chase… know em all!
Learn the average active period method for Bottleneck tracking!