Example of Problem Solving – Japanese Men’s Relay Team Rio 2016

Good problem solving can seriously help you with the performance in your plant. John Shook recently pointed out another nice example to me: the Japanese Men’s 4x100m relay team during the 2016 Olympics in Rio. They were the underdogs, with none of their team having ever run 100m in under 10 seconds. Yet they stunningly won the silver medal! They achieved this through good problem solving. Let me show you the details: Continue reading Example of Problem Solving – Japanese Men’s Relay Team Rio 2016

A Good Standard Needs No Explanation

Standard IllustrationStandards are one of the backbones of lean manufacturing. For a standard to be good and used consistently, it should be self-explanatory. Additionally, you should understand it well enough to easily recognize deviations from the standard. I would like to give you an example of how my thought process works when exploring a standard. Continue reading A Good Standard Needs No Explanation

Frequently Asked Questions for Milk Runs

After discussing a lot about the milk run, its use, and its calculations, here is a post on a number of remaining frequently asked questions. Many of them are pitfalls, where it is easy to make a quick wrong guess (e.g., two milk runs on the same route will not halve your inventory at the assembly locations). Let’s get into more details. Continue reading Frequently Asked Questions for Milk Runs

Introduction to Milk Runs

Milk SplashMilk runs are a popular concept for material delivery within a plant and even across multiple plants. It is very much based on the philosophy of pull, keeping inventories down, and making material supply easier.

However, it is only suitable for mass-produced goods, or more precisely for identical components and identical parts, even if they go into different product variants. Additionally it can also be used with kitting. This post starts a series on the topic of milk run with an introduction to the topic. Continue reading Introduction to Milk Runs